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Thread repair |
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Isn't this a nice repair? I do a lot of these, especially on carburetors made of a high zinc aluminum alloy, such as this GL1000 carburetor. |
I favor the Timesert system. It's designed around a more machinist-like ethos than other systems. |
The Timesert thread insert is locked in place by broaching. That is, the final few threads are formed in place. It's very secure. |
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This promo pix from the company shows that unformed couple of threads. |
The carburetor is drilled, then counterbored as shown in this pix. |
The counterbore gives room for the insert's top lip to register to the carburetor. |
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The hole is threaded for the insert. It's a special thread requiring the unique tap supplied in the kit. |
Then the insert is screwed in and the supplied broach forms the insert to the hole to lock it in place. |
It's the very best way to treat bad carburetor threads, |
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This is the insert close up. It's threaded inside and out. Note the lip at the top also. |
Timeserts can actually be nested. This pix shows three Timeserts, one inside the other and then another. The part is a cylinder head. |
This carburetor had to have its idle jet hole repaired. A Timesert wasn't the best choice in this case. Instead, an aluminum plug was made, drilled and threaded for the jet. |
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Last updated June 2025 Email me www.motorcycleproject.com My bio © 1996-2025 Mike Nixon |